ЛИНИЯ ПО ПРОИЗВОДСТВУ ОПТИЧЕСКОЙ ПЛЕНКИ PC/PMMA

Высокий – Efficiency, Точность, Customization ———— Meeting the High – End Manufacturing Needs Worldwide

Гуандун Блессон Точность Машины Ко, ООО. is a leading enterprise in the precision – machinery manufacturing industry, dedicated to providing customers with high – end and efficient manufacturing solutions. Blesson proudly launches its newly – developed PC/PMMA optical – grade cast film production line.

The PC/PMMA optical – grade cast film production line integrates high efficiency, точность, and flexibility, covering multiple processes such as extrusion, forming, поверхностная обработка, and quality inspection. It is widely used in fields like electronics, автомобильный, and advertising. Each configuration has been carefully designed and optimized to ensure that the production line meets the strict requirements of high – end customers for optical – grade cast films.

Blesson provides comprehensive customized services, tailoring the most suitable solutions to meet the diverse needs of enterprises of different scales. Our PC/PMMA optical – grade cast film production line is characterized by high output, высокая эффективность, and top – tier quality. Through fully automated process control, Blesson ensures that every product meets the highest industry standards.

In addition to providing excellent products, Blesson also offers complete after – Услуги по продажам. Driven by innovation and based on quality, Blesson is committed to providing excellent solutions to ensure both efficiency and quality. Through our efforts, Blesson aims to promote the development of the precision – machinery manufacturing industry and create greater value for society.

Blesson——High-Efficiency-Precision-Customization-PCPMMA-OPTICAL-GRADE-CAST-FILM-LINE

приложение

Consumer Electronics Field：

Touchscreens, display panels, and lens components of smartphones and tablets.

Lighting Field：

Optical lenses or light – diffusing sheets for LED lamps; Other special lighting requirements such as light boxes and advertisements.

Automotive Field：

Display and decoration of automotive interiors, ambient light light – guiding; Headlight and taillight covers of automotive exteriors.

Optical Field：

As optical window or lens materials in medical optical instruments, microscopes, and telescopes; Used in lens and filter components in photographic equipment.

Blesson——PCPMMA-OPTICAL-GRADE-CAST-FILM-LINE

The specification parameters of the PC/PMMA Optical Grade Cast Film Line

• Raw materials utilized in the PC/PMMA optical – grade cast film line: PMMA and PC.
• Product structure of the PC/PMMA optical – grade cast film line: Monolayer.
• Product width of the PC/PMMA optical – grade cast film line: 1220 millimeters.
• Thickness range of the PC/PMMA optical – grade cast film line: 0.5 Кому 2 millimeters.
• Designed maximum speed of the PC/PMMA optical – grade cast film line: 15 meters per minute.

Преимущества и особенности

The newly developed PC/PMMA optical grade cast film production line by Blesson has become the focus of the industry, boasting six core advantages: high purity, высокая точность, high energy – efficiency, high automation, high flexibility, and high stability. This production line can not only meet the stringent requirements of high – end customers for optical films but also provide enterprises with stable, reliable, and sustainable production guarantees, helping you stand out in the fierce market competition.

1. High Purity: Ensuring the Ultimate Quality of Optical Grade Cast Films

The Blesson production line adopts a multi – layer filtration system and a dust – free production process to ensure that the raw materials maintain high purity throughout the extrusion and forming processes. Through precise environmental control and material handling technologies, the production line can effectively prevent the generation of impurities and bubbles, ensuring that each product has excellent optical properties and uniform physical characteristics, meeting the ultra – high requirements of high – end electronics, автомобильный, and other fields for optical grade cast films.

2. High Precision: Precise Control to Achieve Micron – Level Accuracy

Our PC/PMMA optical grade cast film production line is equipped with a high – precision extrusion die head and an intelligent thickness control system, which can achieve micron – level precise control of the film thickness, with the error range controlled within ±0.001mm. Whether it is ultra – тонкие пленки или высокие – Изделия по толщине, the Blesson production line can ensure thickness uniformity and surface flatness, meeting the stringent requirements of customers for product consistency.

3. High Energy – Efficiency: Significantly Increasing Production Capacity and Reducing Operating Costs

With an energy – saving extruder, an intelligent temperature control system, and an efficient cooling device, our PC/PMMA optical grade cast film production line can operate efficiently for 24 hours continuously, significantly reducing energy consumption and raw material waste. Compared with traditional production lines, the energy consumption of Blesson’s production line is reduced by more than 20%, and the daily production capacity is increased by more than 30%. В то же время, the production line adopts an energy – saving design, effectively reducing energy consumption and raw material waste, helping enterprises significantly reduce operating costs and maximize economic benefits.

4. High Automation: Intelligent Control to Reduce Human Intervention

Blesson PC/PMMA optical grade cast film production line is equipped with a fully automated control system, realizing intelligent operation from raw material input to finished product output. Through the PLC control system and the human – Интерфейс машины, operators can easily monitor the production status and adjust parameters in real – time to ensure the stability of the production process. The degree of automation is as high as over 95%, значительное сокращение вмешательства человека, reducing human errors, and improving product yield.

5. High Flexibility: Responding Quickly to Customers and Adapting to Market Changes

In a rapidly changing market environment, customers need equipment that can quickly adjust production strategies. Our PC/PMMA optical grade cast film production line adopts a modular design, which can quickly change molds and adjust process parameters to achieve flexible production of multiple varieties and small batches. This high flexibility enables customers to quickly respond to changes in market demand and seize market opportunities.

6. High Stability: Stable Product Quality, Advanced Technology, and Long – Term Reliability Assurance

Our PC/PMMA optical grade cast film production line adopts a modular design and internationally leading manufacturing processes to ensure that the equipment maintains high stability and a low failure rate during long – term operation. Each piece of equipment undergoes strict performance testing and quality inspection before leaving the factory to ensure that the production line delivered to customers can operate stably and continuously produce high – Качественная продукция.

Базовая конфигурация

• Dehumidifying and drying + vacuum feeding system;
• Extrusion part and vacuum dehumidification system that match the viscosity and rheology of raw materials;
• Precise melt metering and high – precision inner – cavity molds;
• Ultra – mirror three – roll calender system with automatic gap adjustment;
• Высокий – efficiency tempering, air – cooling, and film – covering mechanism;
• Двойной – roll traction, side – sawing device, and scoring knife device;
• Высокий – speed and high – precision transverse cutting device;
• Belt conveyor matched with vacuum suction cup manipulator for stacking.

1.ЛИНИЯ ПО ПРОИЗВОДСТВУ ОПТИЧЕСКОЙ ПЛЕНКИ PC/PMMA：Dehumidifying and drying + vacuum feeding system

• Adopt high – efficiency dehumidifying and drying technology to ensure that the water content of raw materials is reduced to the minimum before processing, avoiding problems such as bubbles and defects, and enhancing the transparency and uniformity of the film.
• The vacuum feeding system realizes dust – free and pollution – free transportation of raw materials, ensuring the cleanliness of the production environment, which is especially suitable for the high – standard requirements of optical – grade cast
• In the field of optical – grade cast films, the purity of raw materials directly affects the product performance. Our system can significantly improve the optical properties of the film, meet the stringent requirements of high – end electronics, automotive and other industries, and is superior to traditional drying and feeding methods.

2. ЛИНИЯ ПО ПРОИЗВОДСТВУ ОПТИЧЕСКОЙ ПЛЕНКИ PC/PMMA：Extrusion part and vacuum dehumidification system that match the viscosity and rheology of raw materials

• The extrusion part is customized according to the viscosity and rheological characteristics of PC/PMMA raw materials to ensure uniform flow of the melt and avoid problems such as uneven thickness or surface defects.
• The vacuum dehumidification system further removes trace moisture and volatiles in the melt, ensuring the high purity and optical properties of the film.
• Traditional extrusion equipment is difficult to adapt to the particularity of PC/PMMA raw materials, while our customized design can significantly improve the product quality stability and occupy a leading technological position in the high – end market.

3.ЛИНИЯ ПО ПРОИЗВОДСТВУ ОПТИЧЕСКОЙ ПЛЕНКИ PC/PMMA：Precise melt metering and high – precision inner – cavity molds

• The precise melt metering system ensures that the thickness error of each section of the film is controlled at the micron level, meeting the extremely high – precision requirements of optical – gradecast
• Высокий – precision inner – cavity molds are made of special materials and processes to ensure uniform flow of the melt and a smooth and flawless film surface.
• In the production of optical – gradecast films, thickness uniformity and surface quality are key indicators. Our configuration can significantly increase the product qualification rate, reduce the production costs of customers, and enhance market competitiveness.

4.ЛИНИЯ ПО ПРОИЗВОДСТВУ ОПТИЧЕСКОЙ ПЛЕНКИ PC/PMMA：Ultra – mirror three – roll calender system with automatic gap adjustment

• The ultra – mirror roll ensures that the film surface reaches an extremely high degree of smoothness, meeting the reflection and light – transmission requirements of optical – grade cast
• The automatic gap adjustment function can adjust the roll spacing in real – time according to the film thickness to ensure the thickness consistency of each section of the film.
• Traditional calenders are difficult to achieve high – precision adjustment, while our system can significantly improve the surface quality and thickness uniformity of the film, and has significant advantages in the high – end market.

5.ЛИНИЯ ПО ПРОИЗВОДСТВУ ОПТИЧЕСКОЙ ПЛЕНКИ PC/PMMA：Высокий – efficiency tempering, air – cooling, and film – covering mechanism

• Кайф – efficiency tempering system eliminates the internal stress of the film and improves its mechanical properties and dimensional stability.
• The air – cooling system quickly cools the film to ensure that its optical properties are not affected by thermal deformation.
• Фильм – covering mechanism covers a protective layer on the film surface to prevent scratches and pollution and ensure the integrity of the product during transportation and storage.
• Our tempering and cooling technology can significantly improve the durability and optical properties of the film, meet the stringent requirements of high – end application scenarios, and is ahead of traditional cooling methods.

6.ЛИНИЯ ПО ПРОИЗВОДСТВУ ОПТИЧЕСКОЙ ПЛЕНКИ PC/PMMA：Двойной – roll traction, side – sawing device, and scoring knife device

• The double – roll traction system ensures the stability of the film during high – speed production and avoids stretching deformation.
• The side – sawing device precisely cuts off the film edges to ensure width consistency.
• The scoring knife device realizes precise cutting of the film to meet the size requirements of different customers.
• Our traction and cutting system can significantly improve production efficiency and product consistency, reduce the waste rate, and help customers achieve cost reduction and efficiency improvement.

7.ЛИНИЯ ПО ПРОИЗВОДСТВУ ОПТИЧЕСКОЙ ПЛЕНКИ PC/PMMA：Высокий – speed and high – precision transverse cutting device

• Кайф – speed cutting device realizes rapid cutting of the film and improves production efficiency.
• Высокий – precision cutting ensures that the length error of each film is controlled within the millimeter level, meeting the needs of high – end customers.
• Traditional cutting equipment is difficult to balance speed and precision, while our system can achieve both high – efficiency and high – precision production and has significant advantages in the market.

8.ЛИНИЯ ПО ПРОИЗВОДСТВУ ОПТИЧЕСКОЙ ПЛЕНКИ PC/PMMA：Belt conveyor matched with vacuum suction cup manipulator for stacking

• The belt conveyor ensures that the film is stable and vibration – free during transportation, avoiding surface damage.
• The vacuum suction cup manipulator realizes automatic stacking of the film, ensuring neat stacking and facilitating subsequent packaging and transportation.
• Our transportation and stacking system can significantly increase the degree of automation of the production line, reduce human intervention, lower production costs, and at the same time ensure the safety of products during transportation.

Сводка

Гуандун Блессон Точность Машины Ко, ООО. is a leading enterprise in the precision machinery manufacturing industry, specializing in providing high-end and efficient manufacturing solutions to our customers. We are proud to introduce our newly developed PC/PMMA optical-grade cast film production line, which integrates high efficiency, точность, and flexibility. This production line encompasses multiple stages, including extrusion, forming, поверхностная обработка, and quality inspection, and is widely used in industries such as electronics, автомобильный, and advertising. Each configuration has been meticulously designed and optimized to ensure that the production line meets the stringent requirements of high-end customers for optical-grade cast films. Blesson is committed to offering comprehensive customized services and after-sales support, tailoring the most suitable solutions to meet your specific needs!

Гарантия, сертификат соответствия

Гуандун Блессон Точность Машины Ко, ООО. обеспечивает гарантийное обслуживание сроком на один год. Во время использования продукта, если у вас есть какие-либо вопросы о продукте, Вы можете напрямую связаться с нами для профессионального послепродажного обслуживания.

Гуандун Блессон Точность Машины Ко, ООО. предоставляет квалификационные сертификаты продукции для каждого продаваемого продукта, обеспечение того, чтобы каждый продукт был проверен профессиональными техническими специалистами и отладчиками.

Профиль компании

Гуандун Блессон Точность Машины Ко, ООО. является высокотехнологичным предприятием, специализирующимся на исследованиях и разработках, производство, сбытовой, и сервис оборудования для экструзии пластмасс, оборудование для производства литых пленок, и оборудование автоматизации.

сейчас, наша продукция продается по всей стране и продается во многие зарубежные страны и регионы. Наша высококачественная продукция и искреннее обслуживание завоевали похвалу и доверие многих клиентов.

Гуандун Блессон Точность Машины Ко, ООО. последовательно прошел международный GB/T19001-2016/IS09001:2015 сертификация системы менеджмента качества, Сертификация CE, и так далее., и был удостоен почетных званий «Известный бренд Китая» и «Китайский независимый инновационный бренд».

Патентные свидетельства на полезную модель от Blesson machinery, Китайский экструдер

Независимые инновационные продукты Китая и известные бренды в Китае

Сертификат CE линии выдувных тканей и сертификат системы менеджмента качества