Double-station Automatic Winding & Strapping Machine

（1）Machine Basic Info Of The Double-station Automatic Winding & Strapping Machine

（2）Winding Technical Parameters Of The Double-station Automatic Winding & Strapping Machine

（3）Automatic Packaging Machine Of The Double-station Automatic Winding & Strapping Machine

（4）Core Advantages Of The Double-station Automatic Winding & Strapping Machine

1. Wide compatibility & high versatility

One machine covers corrugated pipes from Ø16 to Ø50mm. Only parameter adjustment needed for size change without major component replacement. Two winder models optional for different output demands.

2. Premium branded parts, stable and long service life . Low failure rate and easy spare parts supply. 

3. High efficiency & adjustable production speed 

Max winding speed up to 45m/min; one bundle finished within 15 seconds. Double-station design allows coil change without shutdown for continuous production and higher output.

4. Intelligent control system, easy operation & maintenance

One-key switch for manual/automatic mode; real-time data displayed on touch screen. Reserved port for remote debugging and intelligent upgrade. Three-color sound-light alarm for fast fault checking.

5. High automation, lower labor cost

Full automatic winding and bundling with motor-driven auto positioning for packing units. Compact packing movement saves floor area. Lightweight high-strength aluminum rocker reduces load and energy consumption.

6. Standard frame with flexible customization

Blesson standard painting for whole machine. Air cooling as standard for electric cabinet, industrial air conditioner available for upgrade. Operation direction adjustable to fit workshop layout.

7. Reliable bundling effect for easy storage & transport

Hot-melt PP strap with 80kg max tension keeps coils tight and intact. Standard bundle size ensures neat finished goods for convenient loading, storage and transportation.

（5）Instruction for using technical parameters

（6）Automatic Hose Winding & Packing Machine vs Manual Winding

1. Greatly Improved Production Efficiency

The machine runs continuously at high speed with a maximum winding speed of 45m/min, and a single bundle can be packed within 15 seconds. The double-station structure enables coil replacement without shutdown for stable 24-hour non-stop operation, delivering much higher daily output than manual work. Manual winding features slow speed and frequent breaks, leading to low productivity ceiling.

2. Uniform & Stable Product Quality

PLC and servo system precisely control winding diameter, width and tension to ensure consistent outer size, width and tightness of every coil. Constant tension from automatic hot-melt bundling prevents loose and deformed coils. Manual winding relies entirely on workers’ feel for tension and turns, resulting in uneven coil size and tightness with obvious appearance differences.

3. Significant Labor Cost Reduction

Only one operator is required for patrol inspection of the whole line, no extra workers dedicated to winding and packing. It cuts long-term expenses including salaries, social insurance, accommodation and staff management with better long-term cost performance. The traditional mode demands multiple operators, facing rising labor wages and heavy staffing pressure.

4. Controllable Safety Risks & Safer Working Environment

The unit is equipped with sound-light fault alarms, limit protection and automatic shutdown functions to avoid risks of crushing, bruising and scratching. Enclosed automatic operation reduces irritation from pipe burrs and dust. Manual operation is prone to work injuries such as hand crushing, pipe scratches and heavy coil impact wounds.

5. High Floor Space Utilization

Integrated winding and packing design features compact and neat structure. Feeding and discharging direction can be adjusted according to workshop layout for flexible space planning. Manual operation requires extra large areas for coiling and packing, causing serious space waste.

6. Traceable Data for Easy Production Management

The touch screen records real-time output, speed, running time and fault logs; reserved remote port supports remote monitoring and scheduling. Clear data of output and loss facilitates production scheduling and cost accounting. Manual production lacks accurate data records; output and waste are counted manually with large errors and extensive management mode.

7. Less Material Waste & Raw Material Saving

Constant servo tension minimizes pipe deformation and tearing during winding. Automatic fixed-length even coiling reduces leftover scrap at pipe ends. Unstable manual tension easily flattens or cracks hoses, mixed uneven coil lengths lead to higher pipe waste.

8. Strong Flexible Production for Multiple Sizes

One machine supports all corrugated pipe sizes from Ø16 to Ø50mm with one-click size switching via simple parameter adjustment and short model change time. Manual size change is slow with inconsistent proficiency for different pipe specifications, resulting in low switching efficiency.